Home Operator's Manual Maintenance Manual System Description

Equatorial Mount

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 Equatorial Mount

     Description

      Maintenance

      Install & Removal

      Parts List

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Description

The equatorial mount is constructed from aluminum except for the gears and drive shafts. The Right Ascension (RA) and Declination (DEC) axis drives are identical, 200 tooth, worm gear systems driven by micro-stepping motors. The motors are open-loop steppers operating at 25,000 steps per revolution, giving .25 arc second per step resolution. Each axis is driven through a slip clutch and the drive shaft is preloaded against angular contact bearings for stable axial positioning. The slip clutch is tightened with a bolt which protrudes through the drive box cover. The RA drive is mounted on a large block, which pivots on a steel shaft for latitude adjustment. Polar alignment of the mount is accomplished by rotating the base and support column. The RA fork is a solid piece of aluminum and is mounted to the drive shaft using a shrink fit. The upper bearing of the RA shaft is installed before the shrink fitting and is not removable. The telescope is mounted on the DEC axis between the tines of the fork. Both axes are indexed using an optical switch and metal encoding wheels. The indexing systems double as motion limits.

The RA drive system and base of the equatorial fork

Maintenance

The gears and bearings require periodic lubrication. Remove the gear box covers and wipe up contaminates and old grease inside the box. Apply a good quality lithium or silicon grease, smearing a thin layer on the worm wheel teeth and applying a thicker coating to the worm gear. Force grease into the exposed faces of the bearings where possible. Apply a thin oil to the shaft seal in the cover and reinstall.

The performance of the worm drives depends on the tightness of the fit between the worm gear and worm wheel. If too tight, the drive will be sluggish and may stall. If too loose, the backlash in the system will be excessive causing the telescope to track poorly. The backlash should be adjusted so there is less than .75 inch of wobble at the rear of the telescope when pushing lightly on the body. In warm weather the adjustment can be tighter than this without stalling the drives. To adjust the backlash, loosen the ¼-20 cap screws that are countersunk into the back of the drive box. It is not necessary to remove the drive box cover but you may if you would like to better see what you are doing. The space between the gears is changed by tightening or loosening the set screws in the side of the box adjacent to the drive motor. If loosening them, wiggle the motor a bit to assure that the motor mount seats against the set screws. Test the backlash by wiggling the scope and try slewing to check for stalling problems.

The DEC drive box. The backlash adjustment set screws can be seen in the near wall.

The limit/index wheels can require adjustment, particularly the DEC axis, to assure a proper operating range. Simply loosen one of the locking screws in the edge of the ring and rotate to the new position. Tighten and then rotate the scope carefully, by hand, to check the fit of the wheel through the optical switch.

The limit wheel for the RA axis

 

The Dec axis limit wheel

Installation and Removal

IMPORTANT NOTE: The drive systems cannot be disassembled with the telescope mounted. Only the drive motors and couplings and the index wheels can be removed with the scope in place.

Assembly and disassembly of the drives is straight forward and should not require detailed explanation.

the telescope

Removing or installing the telescope is a simply process, in principle, but the parts are heavy and awkward. It is best to have three people with (2 with good backs) to handle this process. Rotate the telescope over on its side with the drive side down. Remove the 8 bolts from the drive flange using an open end wrench. Steady the telescope and loosen the 4 cap screws on the top of the fork arm opposite the drive box. Lift the cap off the arm, the telescope is now free and can be lifted out of the fork. The coaster shaft and bearing are left bolted to the side of the scope during removal or installation. To install the scope, reverse the procedure above.

The assembled system

Commercial Parts List

device

part no.

company

Angular contact bearing

7210WN

Fafnir

Coaster bearing (DEC)

5510

New Departure

Coaster bearing (RA)

210K

Fafnir

Drive motors

M2-2240-S

Intelligent Motion Systems

gears

custom

Chicago Gear Works

Oil seals

481195, style 48

National

Optical switches

EE-SX3088

Omron

Worm shaft bearings

7201BECBP

SKF